Tolerances - Size: Hot Rolled Carbons

STANDARD MANUFACTURING TOLERANCES

Hot Rolled Carbon Steel Bars
ROUNDS, SQUARES and ROUND CORNERED SQUARES

Specified Size In Inches

Size Tolerances, Inches
Over Under

Out of Rd. or Sq., Inches

To 5/16, incl.

0.005

0.005

0.008

Over 5/16 to 7/16, incl.

0.006

0.006

0.009

Over 7/16 to 3/8, incl.

0.007

0.007

0.010

Over 3/8 to 7/8, incl.

0.008

0.008

0.012

Over 7/8 to 1, incl.

0.009

0.009

0.013

Over 1 to 1 1/8, incl.

0.010

0.010

0.015

Over 1 1/8 to 1 ¼, incl.

0.011

0.011

0.016

Over 1 ¼ to 1 3/8, incl.

0.012

0.012

0.018

Over 1 3/8 to 1 ½, incl.

0.014

0.014

0.021

Over 1 ½ to 2, incl.

1/64

1/64

0.023

2 to 2 ½, incl.

1/32

0

0.023

2 ½ to 3 ½, incl.

3/64

0

0.035

3 ½ to 4 ½, incl.

1/16

0

0.046

4 ½ to 5 ½, incl.

3/64

0

0.058

Over 5 ½ to 6 ½, incl.

1/8

0

0.070

Over 6 ½ to 8 ½, incl.

5/32

0

0.085

Over 8 ½ to 9 ½, incl.

¾

0

0.120

 

NOTE: Out-of-round is the difference between the maximum and minimum diameters of the bar, measured at the same cross section of a square bar between opposite faces.


HEXAGONS


Specified Sizes between Opposite Sides in Inches

Size Tolerances, Inches

Over Under

Out of Hexagon, Inches

To ½ Incl.

0.007

0.007

0.011

Over ½ to 1, incl.

0.010

0.010

0.015

Over 1 to 1 ½, incl.

0.021

0.013

0.025

Over 1 ½ to 2, incl.

1/32

1/64

1/32

Over 2 to 2 ½, incl.

3/64

1/64

3/64

Over 2 ½ to 3 ½, incl.

1/16

1/64

1/16

 

Note: Out of hexagon section is the greatest difference between any tow dimensions at the same cross section between opposite faces.

 

SQUARE EDGE AND ROUND EDGE FLATS
Thickness Tolerances
Thickness tolerances are over and under in inches


Specified Thickness in Inches

 

Specified Width in Inches

.203 to .230 excl.

.230 to ¼ excl.

¼ to ½ incl.

Over ½ to 1, incl.

Over 1 to 2, incl.

Over 2 to 3, incl.

Over 3

To 1 incl.

0.007

0.007

0.008

0.010

Over 1 to 2 incl.

0.007

0.007

0.012

0.015

1/32

Over 2 to 4 incl.

0.008

0.008

0.015

0.020

1/32

3/64

3/64

Over 4 to 6 incl.

0.009

0.009

0.015

0.020

1/32

3/64

3/64

Over 6 to 8 incl.

0.015

0.016

0.025

1/32

3/64

Width Tolerances

Specified Width in Inches

Tolerances, Inches
Over Under

To 1, incl.

1/64

1/64

Over 1 to 2, incl.

1/32

1/32

Over 2 to 4, incl.

1/16

1/16

Over 4 to 6, incl.

3/32

1/16

Over 6 to 8, incl.

1/8*

3/32*

 

*For flats over 6” to 8” in width and to 3” incl. in thickness


ALL HOT ROLLED CARBON STEEL BARS
Straightness Tolerances
¼” in any 5 gt. Or ¼” x number of ft. of length divided by 5.
Because of warpage, Straightness tolerances do not apply to bars if any subsequent heating operation or controlled cooling has been preformed.